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Precast

Gesthorm for precast concrete manufacturers

Gesthorm is an ERP built specifically for producing ready mix concrete, quarry and precast products. In a precast concrete factory it handles materials management: what you buy, what you have in stock, what each mix design costs and how the business is doing.

What a precast concrete factory needs to control

A precast concrete product starts out just like ready mix: cement, aggregates, admixtures and water according to a mix design. The difference is that the concrete doesn't leave in a truck but turned into units, and more time passes between buying the raw material and selling.

That's why materials matter so much. If you don't know how much cement and aggregate you have, what that stock is worth and what each mix design really costs you, the price of what you sell is worked out blind.

Report of delivery notes issued by product in Gesthorm
Delivery notes issued by product.

Materials management for precast concrete

  • Suppliers and purchasing: raw material suppliers, orders, and incoming delivery notes and invoices.
  • Raw material stock at each plant, with its valuation and the mass balance.
  • Mix designs with their raw material composition and their cost per cubic metre, updated with every delivery.
  • Records of crushing-test quality controls (see quality control).
  • Fuel and other non-production expenses, with their suppliers, delivery notes and invoices.

The administrative side, in the same software

As well as materials, Gesthorm handles administrative and financial management: customers, quotes with their profitability, delivery notes, invoices with Spain's Veri*Factu, collections, each customer's credit risk and complete integrated accounting, or export of sales invoices and collections to your accounting software.

And with the dashboards you check sales, purchases, profitability and consumption on any device.

Why it suits precast concrete manufacturers

What it brings to a precast concrete factory:

Built for concrete

An ERP built specifically for ready mix concrete, quarry and precast products, not generic software.

Real cost of each mix design

Using the price of raw materials and their haulage in each purchase.

Stock that adds up

Deliveries versus consumption, plant by plant.

Adaptable

It adapts to each company's specific requirements if needed.

If your factory does things its own way

Every precast factory organises its production differently. Gesthorm is not meant to be a tool that forces you to adapt to the way it works: it is open to being modified, extended and tailored to your company's needs. In the demo we'll look with you at what yours needs.

The blog has a guide to organising a factory's production and stock: Precast concrete: production and stock (in Spanish). And if you also have ready mix concrete plants, Gesthorm centralises several plants in the same software.

Frequently asked questions

What people ask us about this

Can't find your question? Write to us using the form and we'll get back to you very soon.

Or call us directly+34 959 54 07 12
Is Gesthorm suitable for a precast concrete factory?

Yes. It is an ERP built specifically to manage and control the production process of ready mix concrete, quarry and precast products, including materials management for precast production.

Which part of the factory does it cover?

Materials management (suppliers, purchasing, valued stock, mass balance and mix designs with their cost) and the administrative and financial side: sales, invoicing, collections, credit risk and accounting.

Does it calculate the cost of the concrete I produce?

Yes. Gesthorm stores each mix design with its raw material composition and calculates its cost per cubic metre produced, updated with every purchase.

Can it be adapted to how my factory works?

Yes. Gesthorm is open to being modified, extended and tailored to each company's needs. We'll look at it with you in the demo.

Gesthorm features

Connection with the plants

Delivery notes from the batching controller reach the office on their own, and records created at the office reach the plant on their own.

Cost per cubic metre

Every mix design with its cost per cubic metre, kept up to date with what you pay for raw materials and their haulage.

Invoicing with Veri*Factu

Three wizards to invoice the delivery notes of one customer or of an entire plant, or to print everything, with Spain's Veri*Factu.

Several plants

All your plants in the same database, even if each one has a different batching controller.

Risk and collections

Each customer's credit risk and debtor days, calculated automatically and in real time.

Mass balance and stock

Making sure raw material deliveries match what the delivery notes consume, plant by plant.

Concrete delivery

Vehicles, drivers and hauliers, with their costs and a forecast of their invoices.

Dashboards

Collections, risk, sales, purchases, profitability and consumption at a glance, on any device.

I'd like a Gesthorm demo

We'll show you with your own plants

If you'd like to see how it would work in your company or have any questions, request a no-obligation demo.

Request a demo